Fortedur 1030 dry shake from Fortemix company

Fortedur 1030 is the unique mix of dry ingredients with a metallic filler for surface hardening of concrete industrial floors. Fortedur 1030 dry-shake are willingly chosen for facilities with stringent abrasion requirements. It is characterized by very good compressive strength and very high abrasion resistance, which is due to the main metallic filler.

The floor surface with top hardening is smooth with anti-slip properties, more resistant to wear and impact, easy to maintaining cleanliness and practically non-dusty compared to ordinary concrete. Its soaking resistance (oils, solvents and others) is also increased.

Industrial floors are exposed to very high loads and friction during intensive use, therefore surface hardening is recommended.

The dry mixture FORTEDUR 1030 consists in 56.5% of metal filler also of cement and other chemical admixtures. FORTEDUR 1030 dry shake is spread on the surface of fresh concrete, which can be accessed without collapsing. Surface is mechanically smoothed with the power trowels creating a thin, 2-3mm hard layer on its surface. Very high content of metallic filler guarantees very good abrasion resistance of the finished floor surface.

Utwardzenie powierzchniowe najczęściej stosuje się w halach produkcyjnych i magazynowych, wszelkiego rodzaju hurtowniach, centrach logistycznych czy na parkingach wewnętrznych.

PACKING:

FORTEDUR 1030 is packed in 30kg bags. The bags are stacked on 36 pallets. The whole pallet weighs 1080 kg net / 1100 kg gross.

COLORS:
Floors with dry mixes are primarily done in a natural gray color (the color of concrete). The mixed layer can be dyed to a selected color shade based on the requirements of the customer. The final color of the floor is always a combination of the color of the dry mix with shades of gray.

APLICATION:
The concrete must be ready to receive the dry mix. Before applying the first layer, excess water is removed from the concrete surface, the surface is leveled and ready to walk on (pressed by hand to a depth of 3-5 mm). The concrete surface is smoothed using a rotary disc buffer, then Fortedur dry mix is evenly spread on the surface of the concrete slab in one or two steps in a total amount of 3-6 kg/m2 (i.e. a 25 kg bag of the product can produce a 4-8 m2 wear layer). After each application of the material, the surface is mechanically smoothed with the rotary machine using combination and final trowels, which ensures a high degree of the final physical modification. The process of smoothing with an increasing tilt of the trowel is repeated many times depending on the course of the solidification of the concrete mixture and dry mix. Prior to applying Fortedur dry mix, there can be no depressions or puddles on the concrete surface, nor can the surface be soaked.

Immediately after machine smoothingon the hardened surface need to be spray with care product intended for this purpose. Suitable impregnants for example. Fortecoat 1425 solvent based or Fortecoat 1426 water based - prevent premature drying of the surface layer of the plate with hardening. The maturing process then takes place equally over the entire thickness of the concrete slab. The preparations close the pores in the floor, sealing it and reducing the effect dusting, reduce its absorbency, increase mechanical and chemical resistance and facilitate cleaning the substrate.

Comparison with other products from this manufacturer:


Fortedur 1010
Fortedur 1015
Fortedur 1020Fortedur 1025Fortedur 1030Fortedur 1040
aggregate
quartz aggregates 66,4%
sintered oxides 16,2% +
quartz aggregates 40,22%
sintered oxides 44,4%sintered oxides 27,7% +
metallic fillers 27,7%
metallic fillers 56,5%Silicon carbide 30%
compressive strength after 28 days
min. 65 MPa
min. 65 MPa
min. 80 MPa
min. 80 MPamin. 80 MPamin. 80 MPa
abrasion resistance according Bohmego
5 cm3/50cm24 cm3/50cm22 cm3/50cm21,5 cm3/50cm21 cm3/50cm21 cm3/50cm2
abrasion resistance according BCA
0,05 mm0,04 mm
0,035 mm0,025mm0,02 mm0,02 mm
material consumption
3 - 6 kg/m3
3 - 6 kg/m3
3 - 6 kg/m33 - 6 kg/m33 - 6 kg/m33 - 6 kg/m3